Kelloggs

RAM Building Consultancy was engaged to resolve multiple roof leaks at a 100-year-old factory on the Trafford Park site in Manchester. The leaks were affecting critical areas of the production line and plant, posing significant risks to both equipment and product safety.

The factory’s asphalt roof was old, cracked, and had multiple penetrations through the membrane and upstands, resulting in leaks. The production areas had to be shielded with leak catchers and sheeting to prevent contamination, adding to operational challenges. RAM’s engineers needed to identify the sources of the leaks while adhering to strict hygiene rules to prevent further contamination on the factory floor.

RAM engineers employed a variety of testing methods, including electronic leak detection, simulated rainfall, and flood testing, to thoroughly examine the roof. During the 5 days onsite, they identified 10 key areas where localised repairs were required. RAM produced a comprehensive report detailing the necessary repairs and provided guidance on how to execute them, allowing the client to engage a contractor for the fixes. Pleased with the results, the client ordered an additional 5 days of testing, which uncovered more leaks in another part of the factory.

The client successfully addressed the leaks using the information provided in RAM’s report. The process was so effective that further testing was commissioned, helping to identify additional problem areas. The factory is now better protected against future leaks, reducing the risk of operational downtime and product contamination.